Mezzanine

The system of multi-level shelving (Mezzanine)

The high cost and shortage of storage space requires a better use of warehouse space. Often there is a need to separate the room height. Installation of self-supporting racking structures - mezzanine can solve such a problem.
Multi-level shelving (mezzanine), a widespread type of shelving. Modern mezzanine is a convenient multi-layers structure that allows to increase warehouse space in several times. Mezzanine can be used as storage areas for piece goods, goods in boxes, plastic or metal containers on the shelves, and for picking.

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Company ‘First Logistik’ offers a mezzanine built on the pallet or shelf storage racks, which includes elements such as stairs, decking and fencing.
Mezzanine is a high rack warehouse, divided into several stages of the perforated metal decking or decking made ​​of chipboard high density. Flooring is located in Aisle and is a floor for the movement of stock employees. On the first floor - cold rolled beams with Sigma-profile, on the second and subsequent tiers - cold-rolled CN and CC beams of pallet rack. Stairs to the top tiers for staff attached to the supporting beams on the perimeter of each layer the protection arranged - handrail. To serve the goobs in the upper tiers of the mezzanine can be used reach trucks, elevators, lifts. To install the pallet with the goods on deck in handrail hinged or sliding doors are installed.

The main structural elements

Rack is a metal structure having a sectional structure and multiple levels. Rack is a prefabricated product. It consists of the following elements:
- frame
- beam
- overlapping the floor (floorboards)

- stairs
- shelves
- handrails
- swing gates

Between frames with perforated holes of 50 mm, beam pairs are mounted. The last level may hinge on the last hole punching. The beams locked by interlocks. Floorboards are installed on the beams.
If necessary to store the piece of cargo or storage of goods in small packages shelves are installed on the beams.

The design of the rack provides exploitation without residual deformation and the immutability of the geometric dimensions. Connection node of the lateral longitudinal beams and pillars - quick assembled non-bolt connection . The beams made in the form of rectangular rolled tubes with both sides of the brackets with hooks that are attached to a conical perforation of uprights. On the hooks there are special convexity which included to a conical part of the perforation, thereby providing a strong clutch with a frame upright. To prevent accidental disconnection beam from uprights, interlock is necessarily set.
Attention! While loading shelving racks must not be exceeded permissible load on the shelf.

The advantages of mezzanine:

  • Usage as a storage area for goods, and for picking zone.
  • Opportunity to increase warehouse space in several times.

Maximum permissible loads per frame, kg

Upright cross section, mm

Distance between nearest beams on vertical line, mm

750

1000

1250

1500

1750

2000

55х2,0

4500

3600

2200

980

-

-

80х2,0

11600

11500

10500

10000

9600

8500

Ratio strength resource for destruction of frame is 2.0

Maximum permissible loads per two beams, kg

Beam with upper and lower bracket location

Name

SP 60х40

SP 80х40

SP 100х40

LP 80х40

1250

800

2100

2500

2100

1330

800

2100

2500

2100

2000

480

1300

1700

1200

2500

340

950

1400

800

2660

300

850

1200

700

Beams with brackets in the middle

Name

SP 60х40

SP 80х40

SP 100х40

LP 80х40

1250

1000

2100

2500

2100

1330

1000

2100

2500

2100

2000

800

1400

1800

1400

2500

550

1070

1500

1200

2660

460

950

1350

1100

Permissible loads per beams of floor level, kg

Beam cross section, mm

Beam length, mm

1350

1850

2300

2700

3000

3300

3600

85х1,5

2500

2200

1700

1300

1000

800

800

100х1,5

-

3600

2600

2200

1800

1400

1100

125х1,5

-

3700

3500

3000

2600

2200

1700

140х1,5

-

5000

4200

3800

3000

2700

2100

160х1,5

-

5500

5000

4300

3800

3400

2800

160х2,0

-

6000

5300

4800

4300

3900

3300