The company First Logistik develops integrated solutions in the field of manufacturing racking equipment for storage and retail facilities. The whole process of the order of each client is controlled by the personal manager. A team of experienced engineers, project embodies the metal racks according to the specifications and operating requirements.

Stages

Preparation of the project. Consultant’s visit to measure and create a draft of the metal racks is free. Further the project involved by engineers who design drawings and manufacturing specifications. Turnkey solution agreed with the customer and enters to the production line. Before starting to make racks, register a flow of steel specifications is needed.

Manufacturing. Steel, strip number, width and condition of the lines are checked for compliance with technical requirements. Profiling is a cold rolling steel: uprights, beams and diagonal sections of metal racks are making on several machines. Cold-profiling increases the level of automation of rack production and does not require a large number of staff. Modern equipment allows us to combine the processes of rolling and punching of metal rack profile that improves the performance of workshops. Due to frequent punching step holes in the profile, the ability to install a large number of supporting elements to variative distance from each other in accordance with the characteristics of the goods and the needs of the client is provided. By welding to the profile tubes metal beam brackets with connectors are joined.

Coloring. To obtain resistant structure of racks to aggressive environment and high humidity powder - polymer coating is used that protects against corrosion, temperature changes, increases lifespan and improves the appearance of the product. The quality of coloring in the production process depends on the quality of the process of washing and phosphating, which facilitated the penetration of paint particles in the structure of the metal racks increasing the strength and durability of colored elements.

Installation. Racks mounted to the floor by anchor bolts to ensure operational safety. In the production of racks additional elements can be used that extend the functionality of the design: bumpers, stoppers, etc. If you plan the storing goods curving along the length, you must install decking or lodgement that distributes the load between the rack beams. Rigid attachment of frame to the floor is necessary as maintenance of the metal rack used a technique which in contact with the rack can damage it.

Features of manufacturing various types of racks

Pallet. Such designs are characterized by the lowest complexity in the development process. Making front-loading rack is made of standard parts for rolling machines of mass production.
Drive-in. The geometrical parameters of metal racks depend on weight and size of cargo handling equipment and features. If you need to expand the passage inevitably change profiles for frames, the width of the beams, brackets and other parameters. The production process of racks in this case is more complicated.
Mezzanine. Development of the project and the level complexity of manufacturing of racks depend on the warehouse supply scheme, the passage of communications and planning facilities. Often there is a need for a large number of non-standard parts, which increases the time of delivery the finished rack. Production of metal shelving of this type on the basis of pallet shelving structures to create a zone of complete products - for example, mounting racks of such configuration promotes efficient work of departments of the food industry.
Dynamic storage (Gravity). Production racks with the gravitational mechanism also requires taking into account the scheme of each zone of the warehouse complex. Production of metal racks with roller tracks, custom metal girders, separators, etc. elements makes the process of making this type of shelving more laborious and lengthy.

Company First Logistik monitors and controls the quality of the stages of production processes. Finished design provides maximum utilization of warehouse floor space, assembling shelving is carried out directly in the operation. Additional questions about how are racks made, you can ask for the phone numbers listed under "Contact".

Our storage design - the most efficient use of space to your warehouse!

Before: Chaos	After: Warehouse